Hey Team!
The ukulele is built and will be on display at the Guitar Now! conference this weekend! Pat will have an entire display of his works, complete with live Go Long (!) footage, and our very own Lucas Haneman will be giving a master class! If you are interested, read more HERE!


“Hey Danielle,
I reached a milestone today - except for the bridge, nut and saddle, the building of the ukulele is done. I started today by changing the up and down angle of the neck to the body. In the first picture you can see that a ruler placed along the frets was just hitting the bridge whereas it should be just clearing the bridge. So I shaved and sanded the face of the heel and got it right as you can see in the second picture (this is probably more detail than you are interested in, sorry). When that was done, I glued the fret board to the neck using a big elastic as a clamp. I routed all around the binding with a small 1/8” radius round over bit. The rounding over improves the look of the binding and makes the instrument much nicer to hold. And that was it. I spent a couple of hours sanding and then put it together to take the last bunch of pictures. I’ll start the finishing tomorrow. There are a number of steps to finishing so it will take me four or five days till I’m done. Looking forward to seeing this wood under finish - it’s going to be amazing.”


“There are three main steps to the way I will finish this ukulele: sealing the wood, filling the pores and the top coat. I start off by doing my best to get dust off the wood. The best method I have found for this is just to blow it off with compressed air. I do this each time before the next application of sealer/pore filler/top coat. The sealer coat has three functions: for oily woods it acts as a barrier between the oils and the coatings that follow, it enhances binding of the next coating to the surface and lastly, it physically fills the very small nooks and crannies i.e. things that go deep into the wood and are even smaller than pores. The last function is important because the pore filler and top coats are cured with ultraviolet light and it doesn’t penetrate well into these very deep, tiny fissures so, unless they are filled, they will retain uncured finish. This is also the reason I apply three coats of the sealer and the results are shown in the third picture.
The fourth picture shows the uke after two applications of the pore filler followed by sanding back. I always amazes me how difficult it is to fill wood pores and, sure enough, in this picture you can see top left of the sound hole the area where the light is hitting at the right angle to get sparkles off the surface. These sparkles are pores that were not completely filled and, therefore, not hit with sand paper when I sanded back. Although there is only a small area showing the sparkles, that’s just the lighting and, in fact, the whole ukulele surface is like that. So at least another round of pore filling is needed. The pore filler is a ultra violet light cured gel and I apply it with a spatula then wipe off the excess with a paper towel.”


“Here are some glossy photos.”



“I just got your ukulele strung up for the first time. Sounds great! I still have to make further adjustments to the action but it’s best to let it settle at tension for a few days prior to this.”